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Captia Technology

What is Industrial self-consumption

Definition

What is Industrial self-consumption?

Energy model where a company generates part of its electricity (typically solar) to cover its own consumption, reducing market exposure. Captia Energy designs and integrates the installation with operational systems.

Industrial self-consumption is the energy model in which a company generates part of the electricity it uses, typically with rooftop or canopy photovoltaic panels, to cover its own demand, cut its power bill and reduce exposure to electricity-market volatility. The plant stays connected to the grid and imports whatever the panels do not cover.

How industrial self-consumption works

The installation generates electricity on site and feeds it into the factory’s internal grid: solar output is consumed on the spot by plant loads, and only the difference is imported. In Spain, the regulatory framework (RD 244/2019) distinguishes installations without export and with export, where surplus energy can be compensated on the bill or sold. Correct sizing starts from the plant’s real load curve: profitability comes from generation matching consumption, not from maximum installed power.

Why it matters for industrial SMEs

For an SME with daytime consumption and a large, well-oriented roof, self-consumption lowers cost per kWh and stabilises a historically volatile expense. It also cuts scope-2 emissions and can satisfy customers auditing their supply chain’s carbon footprint. Value grows when generation and consumption are monitored together, allowing flexible loads to shift into solar hours.

Self-consumption is one lever within energy efficiency and industrial decarbonisation. It combines with BESS storage, peak shaving and a corporate PPA when the roof cannot cover the target consumption.

Related solutions

How we apply this concept in practice:

Frequently asked questions

What is the difference between self-consumption with and without export?
Without export, an anti-backfeed system prevents surplus injection into the grid. With export, unconsumed energy is fed in and can be compensated on the bill or sold. The choice depends on the consumption profile and the permitting path.
How is an industrial self-consumption installation sized?
From the plant’s real hourly load curve (ideally a year of data), the available surface and orientation, and the chosen regulatory modality. The goal is to maximise self-consumed energy, not installed power.
Is it worth adding batteries to self-consumption?
It depends on the profile: with significant surplus or costly power peaks, a BESS can store excess solar and shave peaks. It is assessed against the real generation and consumption profile, not added by default.
Does installation require stopping plant activity?
Most of the assembly (structure and rooftop panels) does not interfere with operations. The final electrical connection needs a short, planned intervention at the switchboard, usually scheduled during ordinary downtime or a weekend.

Keep reading

This term belongs to the scope of Captia Energy. You can find every other definition in the full glossary.